JOB SUMMARY/ORGANIZATIONAL IMPACT:

Responsible for injection molding operation and improvements, duties and activities that meet the highest standards in process optimization, control and product quality. This is a high visibility position that reflects on the entire Company.

This position requires leadership skills in managing the technical aspects of production. Position requires a self-motivated change agent with a positive attitude and strong communication skills. Must be able to bring projects to a successful conclusion.

RESPONSIBILITIES/ESSENTIAL FUNCTIONS:

1. Champion mold validation from check-in, through release to production. Perform and document mold set-ups, process optimizations, follow FOT through MRB process, PPAP runs and production start-ups which meet RLH quality system standards.
2. Monitor, correct and document process deviations. Support production in returning alternate process validations to regular error proofing methods.
3. Lead continuous improvement efforts on the following standards: Operational Efficiency, Productivity, Machine Utilization, SMED, Safety, Mold Setter 5S and work area cleanliness.
4. Oversee best practices in material handling, change-overs and inventory movements.
5. Oversee mold setter maintenance of all injection molding and support equipment.
6. Follow all equipment safety procedures, using Lock-Out / Tag Out procedures as necessary. Address safety and environmental concerns to meet OSHA and EPA regulations.
7. Provide support and training to operators, material handlers and set-ups on processes and production equipment operation and safety.
8. Perform other duties as necessary or required.

DESIRED QUALIFICATIONS:

Knowledge and Skill

• Injection molding machine start-up, processing, mold changes.
• Overhead crane operation and safety.
• Operator station and fixture change-overs.
• Able to read and comprehend work instructions, part prints, control charts, maintenance logs, maintenance manuals and other operational literature.
• Maintenance of primary, auxiliary and secondary equipment.
• Interpersonal and communication skills.
• Proficiency with Microsoft Office.
• Organizational skills.
• Extensive knowledge of tools and equipment.
• Fork truck, hand truck, electric pallet jack operation

Education/Experience

• High School Diploma
• Scientific Molding Training such as Paulson or RJG.
• 5 years setting molds and processing in injection molding.

PHYSICAL REQUIREMENTS:

Occasional (1-33%) Frequent (34-66%) Constant (67-100%)

FREQUENCY

Climbing: Body agility is emphasized for ascending or descending ladders, stairs, ramps, and the like by using feet, legs, hands or arms. Frequent
Stooping: Bending the body downward and forward at the waist, requiring full use of the lower extremities and back muscles. Frequent
Kneeling: Bending legs to come to a rest on the knee(s). Occasional
Balancing: Maintaining body equilibrium to prevent falling when walking, standing, or crouching on narrow, slippery, or erratically moving surfaces. Frequent
Reaching: Extending hand(s) and arm(s) in any direction. Frequent
Carrying: Transporting an object, usually holding it in the hands or arms or on the shoulder. (Maximum weight of the object(s) 80 pounds) Frequent
Pushing: Using the upper extremities to exert force upon an object so that the object moves away from the force. (Maximum weight of the object(s) 80 pounds) Frequent
Pulling: Using the upper extremities to exert force upon an object so that the object moves toward the force. (Maximum weight of the object(s) 80 pounds) Frequent
Sitting: Remaining in the normal seated position. Occasional
Standing: Remaining on one’s feet in an upright position without moving about, particularly for sustained periods of time. Frequent
Walking: Moving about on foot to accomplish tasks. Frequent
Lifting: Raising objects from a lower to a higher position or moving objects horizontally. (Maximum weight of the object(s) 80 pounds) Frequent
Grasping: Applying pressure to an object with the fingers and/or palm. Frequent
Repetitive Motions: Substantial movements (motions) of the wrists, hands, and/or fingers for the purpose of picking up items, typing, operating ten-key or performing data entry. Occasional
Talking: Expressing or exchanging instructions and ideas by means of the spoken word. Frequent
Hearing: Ability to receive oral information and/or sounds through the ear. Frequent
Seeing: Obtaining impressions through the eyes of the distance, size, shape, motion, color, or other characteristics of objects. The major visual functions are:
1. Acuity (far and near) Constant
2. Depth perception (perceiving distances) Constant
3. Color vision (distinguishing between different colors) Constant
4. Field of vision (seeing a wide range of objects at the same time) Constant

SPECIAL JOB DIMENSIONS:

The worker is substantially exposed to adverse environmental conditions as follows:
• This position is subject to oils and/or hazardous materials: There is air and/or skin exposure to oils and other fluids.
• This position is subject to noise: There is sufficient noise to cause the worker to shout in order to be heard above the ambient noise level.
• This position is subject to atmospheric conditions: One or more of the following conditions that affect the respiratory system or skin: Fumes, odors, dusts, mists, gases or poor ventilation.
• Overtime as required for task completion.